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Compression

General Information Required

Typically when ordering compression springs that do not require special requirements, The minimum information needed to quote is listed below:

Definition

Compression springs are open-wound helical (coil) springs that exert a load of force when compressed.

Body Shapes

They may be cylindrical (straight body), conical (cone shaped), barrel shaped, concave (hour glass), or a combination of body shapes and can be coiled either left or right hand wound (LHW, RHW)

Cylindrical (straight)

Conical (cone)

Barrel

Concave (Hour glass)

Direction of Wind

Counting Coils

Counting coils correctly is a very important step when ordering a duplicate spring or to produce a new spring design and yet it seems to be one of the most misunderstood techniques.

All coil springs have Active Coils (AC) and Total Coils (TC).

Total Coils (TC) – Represent all the coils in the spring.
Active Coils (AC) – Means what the name implies, the coils that actually deflect or extend (move).

When counting active coils, the end configuration must be taken into account.

There are many different end configurations to compression springs. Listed below are four that are commonly used and how to count their coils. When ordering these, most spring makers would only require to know the total coils and type of ends.

Most Common Types of Ends

Closed Ends Not Ground (CENG) – The least costly and most commonly used type of end when the spring index is above 10
Spring index is calculated as outer diameter of spring minus one wire thickness then divided by wire size

Counting Coils: TC-2 = AC
This spring has 8 1/2 Total Coils (TC) and 6 1/2 Active Coils (AC)
CENG

Closed Ends Ground (CEG) – This type of end is especially useful when small load tolerances or minimal buckling is required. It provides more uniform loading and can stand upright without tipping.

Counting Coils: TC-2 = AC

This spring has 9 1/2 Total Coils (TC) and 7 1/2 Active Coils (AC)

CEG

Plain/Open ends Ground or Not Ground (OEG, OENG) – These ends are rarely used due to the fact that they do not exert uniform loads, cannot stand straight on their own and they become entangled when batched together.

Counting Coils:

Open Ends Not Ground (OENG) Ends are typically full pitched. Full pitch can be defined as the spacing between the point at which the spring is trimmed to the next coil being equal to the spacing of the coils in the body of the spring.
The calculation for this spring is TC = AC

Open Ends Ground (OEG) These ends are also typically full pitched and because these ends are ground, the ground portions deflect, or move easier than if they were not ground.
The calculation for this spring is TC – 1 = AC

The spring on the left has 7 TC with 7 AC. The spring on the right has 7 TC and 6 AC

OENG     OEG

Detailed Coil Count Diagram For Typical CEG Spring

COMPRESSION SPRINGS

SPECIFICATION FORM

Outer Diameter (OD) ________ +/- ________
Inner Diameter (ID) ________ +/- ________
Free Length (F.L.)
Spring Rate ________ Lbs +/- ________ (Lbs Or %)
Load 1 ________ +/- ________ @ ________ Length
Load 2 ________ +/- ________ @ ________ Length
Load 3 ________ +/- ________ @ ________ Length

General Information Required

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